← Back to Use CasesManagement Consulting

Optimising the Operating Model Across Finance, Maintenance, and Operations for a Fast-Growing Mining Contractor

MiningMining
Industry
Energy & Natural Resources
Mining
Client
One of the Fastest Growing Mining Contractor
Service
Management Consulting
Solution
Business Process Reengineering and Operating Model Optimization Across Finance, Maintenance, and Operations

The Company is one of the fastest-growing mining contractors in its market, providing overburden removal, hauling, and mine operation services across multiple contract sites. Rapid growth had outpaced the maturity of its operating model across finance, maintenance, and operations functions.

  • Operating model and reporting lines not keeping pace with rapid contract and site growth
  • Inconsistent processes across finance, maintenance, and operations at different sites
  • Limited coordination between maintenance planning and operational scheduling
  • Finance processes not structured to give timely, site-level cost and margin visibility
  • Organisational roles and responsibilities unclear as the Company scaled headcount quickly
  • For fast-growing mining contractors, operating model maturity directly determines whether growth translates into profit or into cost and coordination overhead
  • Aligning maintenance and operations planning is essential to protect equipment availability as fleet size and site count grow
  • Timely, site-level financial visibility is critical to managing contract profitability under cost pressure
  • Without a clear operating model, rapid growth increases role ambiguity, rework, and control risk across sites
1

Operating Model Diagnostic

Assessed the current operating model and process maturity across finance, maintenance, and operations functions and sites.

2

Target Operating Model Design

Designed a target operating model defining roles, responsibilities, and reporting lines across the three functions.

3

Cross-Functional Process Reengineering

Reengineered core processes to align maintenance planning with operational scheduling and finance reporting.

4

Governance & Performance Framework

Established governance forums and performance metrics to monitor finance, maintenance, and operations alignment.

5

Rollout & Capability Building

Rolled out the new operating model across sites with training and change management support.

  • Target Operating Model Blueprint (Finance, Maintenance, Operations)
  • Cross-Functional Process Reengineering Playbook
  • Maintenance-Operations Planning Alignment Framework
  • Site-Level Financial Reporting Model
  • Governance and Performance Review Framework
  • Roles and Responsibilities Matrix Across Sites
  • Change Management and Capability-Building Programme
  • Cross-Site Performance Benchmarking Model
01

Clearer Operating Model

A defined target operating model replaced ambiguous roles and reporting lines across finance, maintenance, and operations.

02

Better-Aligned Maintenance & Operations

Aligned planning between maintenance and operations improved equipment availability for production.

03

Faster Financial Visibility

Site-level financial reporting gives management timelier visibility into contract profitability.

04

Stronger Governance

New governance forums improved cross-functional coordination as the Company continued to scale.

3
Core functions — finance, maintenance, operations — realigned under one model
15%
Improvement in equipment availability (approx.)
20%
Faster site-level financial reporting cycle (approx.)
Multiple
Contract sites operating under the new operating model
100%
Sites with clarified roles and reporting lines post-rollout
10%
Improvement in overall site cost control (approx.)

The Company now operates under a clear, cross-functional operating model that aligns finance, maintenance, and operations across its contract sites. This gives leadership the structure needed to keep growing the contract portfolio without operating model maturity becoming a constraint.

Management ConsultingOperating Model DesignBusiness Process ReengineeringMaintenance PlanningFinance Governance

Download PDF

Get this full case study as a PDF, delivered straight to your inbox.

Want results like these?

Get in Touch